Why Investing in Custom Converting Equipment is Smart for Your Business


Regardless of the business you are in, enhancing the packaging and shipping of your product should always be a top priority. Costs of goods sold is a major expense on all companies’ income statements, which is why finding ways to reduce the costs associated with your product is so important. One such way is to automate the various manufacturing processes within your business via the use of core-cutting equipment.  

What is Core Cutting Equipment?

For many, the term core cutting equipment is something never before heard of. Machines that specialize in core cutting create the cores around which material is placed. As a common household example, picture a roll of duct tape that has a middle cardboard circle once you reach the end of the tape.

Core cutting equipment allows that center core to be created for the purpose of holding the tape around it in place so that it can be peeled off. Without that core, the tape would not be able to be wound up or used in the same way. As you can see, the small detail of the core plays a major role in the use of a product, which is why ensuring your organization has the best core cutting equipment is so important. 

What is Custom Converting Equipment? 

To the point of ensuring your company has the best in core cutting equipment, opting for custom converting machinery for your core cutting needs is the best choice. As opposed to a generic core cutter, custom converting equipment takes the needs and specifications of a customer into account during a precise production process. The equipment is specially designed to meet the needs of one organization based on the types of cores that they need. 

The design of custom converting equipment depends entirely on the product that your organization sells. To that end, there are a number of different applicable products that can be taken into account when building custom converting equipment. 

Common Types of Materials That Can Be Used Around Cut Cores 

Below are some of the most commonly seen materials used by a company when placing an order for custom converting equipment:

  • Non-woven materials such as melt-blow fabrics, spun lace fabrics, or spun bound fabrics 
  • Films such as HDPE Film, Adhesive Film, or PET Film
  • Foams such as an Open Cell Foam, Dry Fast, or Closed Cell
  • Foils that are seen commonly around the home, such as aluminum or laminated foils
  • Tapes relating to goods consumers use, construction, cars, the healthcare industry, electronics, and more
  • Rubber goods such as silicone
  • Vinyl such as those that transfer heat or are adhesive
  • Various types of plastics

As you can see from the above, there are no shortage of product types when it comes to creating custom converting equipment for cores. 

Factors that Go into Choosing the Right Converting Equipment

When deciding whether or not ordering custom converting equipment is right for your organization, you will need to take a number of factors into account:

1. Product type

The actual product that you sell will be a major factor in designing the custom converting equipment. This equipment must be compatible with the converting equipment, which means an organization will need to know what type of product you are selling. 

2. Roll size

Similar to the type of product that will be sold, you need to determine the roll sizes you will need to have cut for the cores. This can be determined by looking at how much of the product you hope to hold on a single core. Based on this amount, and the weight it brings, you will be able to determine potential roll size. 

3. Materials needed

The materials involved in the production of the custom cutting machinery will play a role when ordering your equipment. For larger rolls designed for holding more product, more intensive materials may be needed. 

4. Overall weights

Weight plays a major role in the equipment production process. Both the weight of the machinery you are ordering and the weight of the product you are selling per roll. Determining these factors will help you determine which custom-cutting machinery is right for you. 

4 Common Types of Custom Converting Equipment

When it comes to custom converting equipment, there are four main types for an organization to consider: 

1. Custom Slitter Rewinders

For streamlining the manufacturing process, a slitter rewinder may be the best choice for you. Center winding, turret winding, and surface winding are just a few of the common slitter rewinder options available that may suit your business needs.

2. Custom Sheeting Machines

Capable of working with a number of different material types, sheeting machines are an excellent option to consider in your organization. Whether you need a manual sheeting setup or an automated tabletop sheeting equipment setup, there are a number of options available for all businesses. 

3. Custom Unwind Equipment

For some businesses, unwind equipment may be what you are looking for. This common type typically features a shafted unit that is built with a smaller diameter. If less weight capacity is what you need, then unwind equipment could be a smart option to consider. 

4. Custom Core Cutters

Finally, custom core cutters are a unique type that takes client inputs into account when creating the equipment. They can be designed uniquely so that no two pieces of equipment are the same, based on business needs. For many organizations, custom core cutters can solve solutions that have been plaguing your business for some time. 

Bolster the efficiency of your business today 

Core cutting equipment may not be right for all types of organizations, but for those companies, it is applicable because it can make a major difference in operations. Many organizations still use manual forms of core cutting, but customized automated machines can quickly create the cores your product is wrapped around. With just a few small specifications, you can have a number of customized machines that work to your benefit at all hours.